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Surgical Mask Production Line

Surgical Mask Production Line

Brand Name : TESTEX

Model Number : TM120

Certification : ISO 9001:2015

Place of Origin : China

MOQ : 1

Price : Negotiable

Payment Terms : L/C,D/A,T/T,Western Union,MoneyGram, In Cash

Supply Ability : 300 Set/Sets per Month

Delivery Time : 30 days

Packaging Details : Standard exporting wooden case

Leadtime : 10 Days

Capacity : 110 ~ 130 Pcs/ Min(Actual Production)

Area Occupied : Around 25 Square Meters

Production Procedure : Automatic Mask Bodies Forming + Manual Welding

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Mask Making Machine 100K Medical Mask Per Day


Applications

This surgical mask machine can forming masks bodies automatically by combining 2 layers of pp non-wowen fabric and one melt-blown non-wowen fabric together, at the same time insert the nose clips inside, then get the mask bodies. The cutting machine can cut the earloops into pcs with specific length. Finally the ultrasonic machine weld the two togher, the complete mask finished. This mask producing solution can be adopted according the capactity requirements, normal productivity can be up to 120 pcs / min.


Masks Produced by this Line Can Meet Testing Standards


  • Disposable Face Mask (YY/T 0969-China, BS EN14683-Europe, ASTM F2100, ASTM F2101-USA)
  • Medical Surgical Mask(YY 0469, BS EN14683, ISO 22609, KS K ISO 22609, ASTM F2100, ASTM F2101)

Machine Line Specifications


Capacity

110 ~ 130 Pcs/ Min(Actual Production)

Leadtime

10 Days

Production Procedure

Automatic Mask Bodies Forming + Manual Welding

Production Components

Mask Body Forming Machine 1 Set


Earloops Cutting Machine 1 Set


Ultrasonic Welding Machine 4 ~ 8 Sets(Or On Demand)

Packaging List

Case 1(Mask Body Forming Machine +Cutting Machine):2400 x 1400 x 1500 mm,180 kg


Case 2(Ultrasonic Welding Machine 3 Sets):700 x 1500 x 1200 mm, 380kg


Case 3(Ultrasonic Welding Machine 3 Sets):700 x 1500 x 1200 mm, 380kg

Area Occupied

Around 25 Square Meters


TM120 Mask Producing Process


Details of Medical Mask Making Machine Main Components


  1. Mask Body Forming Machine

It realizes the functions of automatic feeding of fabrics, integration and layered folding of multi-layered fabrics, compaction of folded fabrics, side knurling and flattening of flat masks, and functions of split cutting.

  • Production Speed: 110 ~ 160 Pcs / Min

  • Mask Dimensions: Standard 175(Length) x 95(Width) mm

  • Function: Forming Mask Bodies automatically

  • Controller: PLC

  • Features: Photoelectric detection, total count, batch count, accurate feeding

  • Electrostatic treatment: frame, grounding resistance is less than 100 ohms

  • Power Consumption: 2.7 Kw

  • Machine Size: 4036 x 917 x 1988 mm

  • Total Weight: 600 kg


  1. Earloop Cutting Machine

The rolled earloops are automatically cut to a specific length (18cm for adults) for the next mask welding process.

  • Cutting Speed: 120 ~ 240 Pcs / Min

  • Feeding Speed: 700 mm / s

  • Power: 0.28 KW, 220V 50/60 Hz

  • Packaging Size: 560*450*400mm

  • Weight: 25 KG

  • Cutting Width: 95 mm


  1. Ultrasonic Mask Earband Welding Machine

Used to weld the earloops to the mask body, with the operation of labor, then get the final masks, numbers of the welding machine can be adjusted to match the full capactity of the mask body machine, 4 ~ 8 labors are needed to increase the productivity.

  • Output Power: 1200 W

  • Frequency: 20000 Hz

  • Driver Method: Ultrasonic

  • Power Consumption: 3.2 Kw

  • Machine Size: 650 x 400 x 1000 mm

  • Controller Size: 500 x 400 x 180 mm

  • Weight: 110 kg


TM120 vs Fully Automatic Mask Production Machine in the Market

How to choose a face mask production machine? From the feedback of customers, they are Stability, Leadtime, Total Investment(not only the mask machine line itself, also the raw materials, the facilities, and etc.), and the Capacity, here we compare our TM120 mask making machine with the Automatic Mask Production Line in the Market, that’s why we recommend TM120 over the automatic one, especially for those new participents who have limited or no experience in manufacturing medical face mask before.



TESTEX TM120

Automatic Face Mask Production Machine in the Market

Stability

(i)

High

Simple structure, manual cooperation with machine, low probability of problem

Low

Complex structure, multiple machines (1 mask sheeter, 1 slicer, 2 mask welding lines), the probability of problems is high, one machine has a problem, the entire line stops

Leadtime

(ii)

10 Days

30 Days

Investment

(iii)

Low

Small footprint, flexible configuration of personnel and earloop welding machine, simple commissioning and short time

High

Large area, need to hire professionals to commission, long set-up time, difficult

Capacity
(iii)

110 ~ 130 Pcs/Min

60 ~ 80 Pcs/Min


Note:

(i) If it is unstable, often shut down, the loss is huge

(ii) The sooner you invest in production, the less the risk and the huge the return

(iii) A full-automatic line has less labor but is limited by the cooperation degree of each machine. Generally, it can reach 60 ~ 80 pcs/min. The main body of the TM120 can run at high speed, and the production capacity depends on how many workers are welding the earloops. At present, the cost of labor is very small compared to the revenue of masks.



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